Greece English
  1. Home
  2. Blog
  3. Ducati Digital Operations Software Solution
Ducati motorcycles standing in a row at a dealer with trees in the background.
Ducati motorcycles standing in a row at a dealer with trees in the background.
Customer Win Stories

Ducati: Innovating Motorcycle Production in Asia

Famed Italian motorcycle company, Ducati, opened a state-of-the-art manufacturing facility in Rayong, Thailand – their first motorbike assembly plant in Asia. It’s an ultra-modern plant capable of producing 10,000 motorcycles every year. To ensure that every single motorcycle produced here delivers the exceptional riding experience, they have decided to further improve their production process.

Ducati

Ducati is a leading manufacturer in premium motorcycle with a manufacturing facility in Rayong, Thailand.

"We're extremely satisfied with the results since we've implemented the OGS system into our production processes. The system is user-friendly, flexible, and has perfectly met our specific needs."

Sitthichai Jaimeetham
Process Engineer Manager, Ducati Motor Thailand

Overcoming Legacy Software System Challenges in Motorcycle Assembly

The challenges were fundamental. The legacy software system only had basic functionalities and suffered from a lack of customization capabilities, so it struggled to adapt to customer requests and faced support challenges during downtime and the customization phase.

So, we set about helping them improve their operation with a digitalization and software solution designed to ensure every single motorcycle produced delivers the exceptional performance, design, and riding experience the brand is known for.

With such a complex manufacturing environment we knew it was vital to make the manufacturing process as efficient and flexible as possible. That meant moving Ducati from manual operations to cost-effective digitalized operations and software systems that would improve production and streamline workflow.

To do this we designed a tailor-made software solution using the digital Operator Guidance System, with the NEXO tightening tool. Dedicated local Bosch engineering support worked closely with Ducati to customize the software exactly how they needed it to work.

Challenges:

  • Transition from manual operations to a digitalized and highly efficient workflow
  • Legacy software system with basic functionalities and lack of customization capabilities to adapt to customer requests
  • Support challenges during downtime or customization phase


Solutions:


Benefits:

  • Seamlessly track progress
  • Reduced the risk of assembly errors
  • Enhance overall precision
  • Ease of use with clear instructions and step-by-step guide throughout the production process
  • Flexible to meet the specific requirements

Explore the Tightening System Configurator and the NEXO Cordless nutrunner

Employee who is working with the tightening system configurator.

Tightening System Configurator

Explore tailored solutions by using our Tightening System Configurator.

Configure now
NEXO cordless nutrunner in space.

NEXO cordless nutrunner

Learn more about the advanced features of the NEXO cordless nutrunner.

More about NEXO
Two men are engaged in a friendly conversation.

Contact Us

Contact our experts for more information and support about the tools and applications.

Contact Us

Sales Expert: Kittiphan Khemanuchet
Function: Sales Manager Joining Solution, Bosch Rexroth